How to Choose Floor Tile Color [Tiles Expert Tips]
The floor tiles color can change the monotonous look of your home sweet home. Yo...
/ 07 July 2022
With the ever-growing demand for tiles in the construction industry, the number of tile factories in Bangladesh is also rising. And among many other tile manufacturers, DBL has gained immense popularity due to its high-quality tiles and ceramic products.
Having one of the largest tiles factories in Bangladesh, they are implementing state-of-the-art technology to manufacture their products.
This article will give you more details about DBL ceramics, their manufacturing facilities, types of tiles, and their journey to becoming the leading tile company in Bangladesh.
Let's get started.
DBL ceramics limited—one of the best and largest tiles manufacturers in Bangladesh—began its journey in 2016.
Since its inception, they have focused on integrating people, products, processes, environments, and communities with a holistic approach, as DBL ceramics believes in sustainability.
They have a fully equipped modern and one of the largest ceramic tile factories with cutting-edge technology. The company follows ISO 14001:2015, ISO 45001:2018, and ISO 9001:2015 quality standards to produce the finest quality products.
Moreover, this factory is completely automated. The top-notch production facilities ensure perfect precision in process and product innovations.
As a result, within a short time, DBL ceramics has been prospering in the tiles industry with unique tiles design and creativity. This shows that they are passionate about growing, serving, and learning. Also, they have been very committed to their associations, stockholders, and customers.
DBL Ceramics follows 5 steps to produce tiles in their factory. Each piece of tile has to go through the highest quality control protocols.
Here is an overview of the entire process:
Usually, the manufacturer uses clay to start the process. The color of the tile would depend on the clay they use. The additional requirements are talc, dolomite, sand, calcite, feldspar, etc.
DBL ceramics sources the best quality materials from countries like Italy, Malaysia, China, Spain, Thailand, and India. After collecting the raw materials, they refine them in their factory.
With a high-precision mixer, raw materials are mixed in proper proportions. Once the mixing is done, the next process starts.
Now, this mixture is put into a storage tank. In this procedure, they add water and ceramic pallets. The liquidy mixture that finally comes out is known as "slurry."
Next, they keep the slurry in a large tank for some time and move it to an atomizer. The atomizer sprays this slurry on the middle parts, and the hot air makes it turn airborne. Soon, this turns into an atomized process.
The atomized powder is given off with a specific amount in a trial. Then the powder is turned into a mold with a hydraulics force of 300-400kg/cm2. Next, the mold is given a shape and dried up.
The tiles get an artistic quality and traits through screening and glazing. This step helps to maintain hygiene. Also, manufacturers can process this step with roller screens, which help design and color tiles.
After several tests, this formulation is confirmed. The manufacturer requires to check the quality, design, and color. Additionally, The glazing process is a process to get a glass-like texture on the tiles, which they get through dry glazing, screening spray, waterfall, etc.
After glazing tiles, the manufacturer starts firing the tiles. DBL uses the most efficient and famous firing process in this process: the Roller Hearth Kiln.
With the heat efficiency, the temperature stays uniform in this process. Also, the maximum temperature it reaches is about 1190 degrees celsius.
Finally, the manufacturer checks the quality to detect imperfections. Later, the tiles get sorted based on the caliber, shades, and quality.
Currently, DBL ceramics produce 5 different types tiles in their manufacturing plant. Let's get to know them a little more with their features:
Some of the features of the sugar effect tiles are:
Some of the features of the nanocrystal polish tiles are:
Some of the features of the technical porcelain are:
Some of the features of the ceramic wall tiles are:
Some of the features of the double-layer tiles are:
It's essential to sort the perfect tiles for your space. Here are some ideas that can help you:
For bedrooms and living rooms, you should always use big-sized tiles like 60*30cm/ 60*60cm/ 60*120cm tiles. You will get better marble or wooden textures with the perfect nano crystal polish or double-layer tiles. Also, the brighter the tiles, the better your room's outlook.
Like bedrooms and living rooms, you should also use big-sized kitchen and dining space tiles like 60*30cm/ 60*60cm/ 60*120cm tiles. With proper decorations, you can use ceramic tiles or wall tiles. Also, some people choose nano crystal polish or double-layer tiles for better design.
In DBL ceramics, there is a wide range of full-body wall tiles for your washrooms and bathrooms. With the perfect decorations, these tiles will go hand in hand.
Also, you will need anti-slippery tiles as there's water most of the time. But it would be best to use light-colored tiles for small-shaped washrooms or bathrooms.
On the terrace and balcony, you should use sugar effect tiles on the floor and rustic tiles on the wall. With graphical or wooden texture, you can make the space look beautiful. Also, due to weather changes, most people choose anti-slippery tiles for safety.
Most rustic tiles come with a bright and glowy outlook. Also, you can find many of them in wooden and stone textures. Therefore, in feature walls, you can use rustic tile of about 50*30 centimeters.
Having the largest tiles factory in Bangladesh, DBL ceramics provides the highest quality tiles. Among a wide range of tiles, they are famous for porcelain, polish wall tiles, décor tiles, and technical porcelain with an enormous shade range.
Overall, with the top-notch manufacturing facility, highest standard products, and greater customer satisfaction, DBL ceramics is contributing to the success of the ceramic industry in Bangladesh.
Have some queries about ceramic tiles? Here are answers to some of the frequently asked questions:
You can easily clean ceramic tiles with hot water, vinegar (half cup), and dish soap (half tablespoon). However, avoid using excessive soap because it would turn the floors dull. First, sweep any debris with a broom. Next, sprinkle the cleaner mixture and let it stay for a while. Finally, wipe it with a floor mopper or soft cloth. Perform this once a week or at least once a month to keep them sparkling clean.
No, ceramic tiles don't need to be sealed. However, some may require penetrating sealer on the joint of two tiles. This is because the joint in-between is porous and made of a cement-based material.
You can easily make a dull ceramic tile shine. Mix half a cup of dish soap and two cups of baking soda in a cup of warm water, creating a paste. Now, put the paste on the tiles and let the paste stay for about 10 minutes. Next, scrub the dull areas using a sponge. Finally, wash off using warm water to get rid of stains.
No, vinegar doesn't damage ceramic tiles. Whether it is glazed or unglazed, you can safely use vinegar. However, you should use ph-neutral cleaner for other types of tiles like marble, granite, or terracotta.
White vinegar is safe to use on ceramic tile. Mix half a cup of white vinegar and a half cup of water in a bottle. Shake it well and spray it on the tiles you want to clean. Leave it for a while, then wipe the area with a soft cloth or floor mopper.
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