The One of the Largest Tiles Factories in Bangladesh-DBLCermaics

With the ever-growing demand for tiles in the construction industry, the number of tile factories in Bangladesh is also rising. And among many other tile manufacturers, DBL has gained immense popularity due to its high-quality tiles and ceramic products.

Having one of the largest tiles factories in Bangladesh, they are implementing state-of-the-art technology to manufacture their products.

This article will give you more details about DBL ceramics, their manufacturing facilities, types of tiles, and their journey to becoming the leading tile company in Bangladesh.

Let's get started.

About DBL Ceramics Tile Factory

DBL ceramics limited—one of the best and largest tiles manufacturers in Bangladesh—began its journey in 2016.

Since its inception, they have focused on integrating people, products, processes, environments, and communities with a holistic approach, as DBL ceramics believes in sustainability.

They have a fully equipped modern and one of the largest ceramic tile factories with cutting-edge technology. The company follows ISO 14001:2015, ISO 45001:2018, and ISO 9001:2015 quality standards to produce the finest quality products.

Moreover, this factory is completely automated. The top-notch production facilities ensure perfect precision in process and product innovations.

As a result, within a short time, DBL ceramics has been prospering in the tiles industry with unique tiles design and creativity. This shows that they are passionate about growing, serving, and learning. Also, they have been very committed to their associations, stockholders, and customers.

DBL Ceramic Tiles Manufacturing Procedure [5 Steps]

DBL Ceramics follows 5 steps to produce tiles in their factory. Each piece of tile has to go through the highest quality control protocols.

Here is an overview of the entire process:

Step 1: Gather raw materials

Usually, the manufacturer uses clay to start the process. The color of the tile would depend on the clay they use. The additional requirements are talc, dolomite, sand, calcite, feldspar, etc.

DBL ceramics sources the best quality materials from countries like Italy, Malaysia, China, Spain, Thailand, and India. After collecting the raw materials, they refine them in their factory.

Step 2: Mix and form

With a high-precision mixer, raw materials are mixed in proper proportions. Once the mixing is done, the next process starts.

Now, this mixture is put into a storage tank. In this procedure, they add water and ceramic pallets. The liquidy mixture that finally comes out is known as "slurry."

Next, they keep the slurry in a large tank for some time and move it to an atomizer. The atomizer sprays this slurry on the middle parts, and the hot air makes it turn airborne. Soon, this turns into an atomized process.

The atomized powder is given off with a specific amount in a trial. Then the powder is turned into a mold with a hydraulics force of 300-400kg/cm^2. Next, the mold is given a shape and dried up.

Step 3: Glaze the product

The tiles get an artistic quality and traits through screening and glazing. This step helps to maintain hygiene. Also, manufacturers can process this step with roller screens, which help design and color tiles.

After several tests, this formulation is confirmed. The manufacturer requires to check the quality, design, and color. Additionally, The glazing process is a process to get a glass-like texture on the tiles, which they get through dry glazing, screening spray, waterfall, etc.

Step 4: Firing the product

After glazing tiles, the manufacturer starts firing the tiles. DBL uses the most efficient and famous firing process in this process: the Roller Hearth Kiln.

With the heat efficiency, the temperature stays uniform in this process. Also, the maximum temperature it reaches is about 1190 degrees celsius.

Step 5: Check the quality

Finally, the manufacturer checks the quality to detect imperfections. Later, the tiles get sorted based on the caliber, shades, and quality.

Types of Tiles Produced in DBL Ceramic Tiles Factory

Currently, DBL ceramics produce 5 different types tiles in their manufacturing plant. Let's get to know them a little more with their features:

Sugar effect

Some of the features of the sugar effect tiles are:

• First in Bangladesh from DBL ceramics
• Anti slippery technology helps the tiles to be less slippy.
• Anti-scratch—you barely get scratches on the tiles.
• Indoor use—this tile brings a sophisticated touch to the designs.
• High-definition printing technology makes the tiles perfect.

Nanocrystal polish

Some of the features of the nanocrystal polish tiles are:

• crystal-like tiles with a high-quality polishing
• These tiles are very glazing as they hold a glaze effect
• Free of chemical and scratch stains
• Printed with high-definition printing technology

Technical porcelain

Some of the features of the technical porcelain are:

• Soaks liquid and ensures being used for more years
• It has the same texture on the surface and body, which keeps the design intact for years.
• Mostly used in hospitals, shopping malls, airports, etc.
• Stain-resistant, so you get fewer stains on the floor.
• Fire-resistant, less chance of spreading fire very easily if the place gets involved in an accident.

Ceramic wall tiles

Some of the features of the ceramic wall tiles are:

• Printed with high-definition printing technology
• Aesthetic design
• Stain-resistant
• Soaks liquid very easily
• High in VOC (Volatile Organic Compounds)

Double layer tiles

Some of the features of the double-layer tiles are:

• Can hold heavyweight: It has a modulus of rupture, which ensures better strength
• Long-lasting and stain-resistant
• Uses dry pigment technology to create marble textures
• Anti slippery technology so your surfaces are slip-proof.
• An automated polishing machine provides glazing tiles for a longer time.